For a long period of time, companies that are involved in manufacturing processes have sourced their raw materials in liquid form. This is the norm because it is easier to handle liquids. However, switching to sourcing raw materials in powder form comes with many benefits compared to those brought by sourcing raw materials in liquid form. Huge shipping costs are saved. Here are facts regarding High efficiency powder induction.
One is able to save a lot more in case the raw materials are bought in large quantities. However, purchasing powders could be problematic in case one does not have a good in-house system that can convert the solid to liquid form. The process of converting powders into liquid is supposed to be simple. It normally involves pouring the solid substance into a liquid and stirring to form a liquid.
In the real world, this process is not as easy as it may sound. The mixing process can be very troublesome in the production environment. The first trouble comes from the creation of dust during the mixing. There is a lot of duct that is created when powders are poured into liquids. The dust spreads in the workplace, putting workers in danger of developing respiratory problems.
Also, if the dust gets into the circuit board of machines, the machines might fail. Dust settles on surfaces making the work area untidy. In addition, there is risk of an explosion occurring if the materials being handled are explosive. This kind of mixing results in the accumulation of agglomerates and lumps on the walls of mixing equipment. This normally leads to a lot of wastage of the product.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
To avoid all these negative effects, many companies invest in high efficiency systems that help in mixing powders in enclosed environment. An efficient system uses a transport and dispersing system (TDS) that inducts powders directly into the liquid without the formation of dust. Powders are transported directly from the bags they are supplied in directly into the liquid. This eliminates the use of knives and similar tools. It also eliminates the formation of lumps on the walls of the equipment.
TDS systems create a vacuum in the container where powders need to be poured. The vacuum sucks powders from bags directly into the container, without creation of dust. Bags are emptied completely too. These systems also make it possible to remove the exact amount of powder required from the bag. For instance, if only half a bag of the material is required, the TDS system is able to measure and suck the exact amount of material.
The remaining material is normally left in the bag where it can be used later. With this system, handling harmful substances is done more efficiently. Some of the harmful powders that need to be handled using TDS systems are diatomaceous, silica, black carbon, and pigments.
One is able to save a lot more in case the raw materials are bought in large quantities. However, purchasing powders could be problematic in case one does not have a good in-house system that can convert the solid to liquid form. The process of converting powders into liquid is supposed to be simple. It normally involves pouring the solid substance into a liquid and stirring to form a liquid.
In the real world, this process is not as easy as it may sound. The mixing process can be very troublesome in the production environment. The first trouble comes from the creation of dust during the mixing. There is a lot of duct that is created when powders are poured into liquids. The dust spreads in the workplace, putting workers in danger of developing respiratory problems.
Also, if the dust gets into the circuit board of machines, the machines might fail. Dust settles on surfaces making the work area untidy. In addition, there is risk of an explosion occurring if the materials being handled are explosive. This kind of mixing results in the accumulation of agglomerates and lumps on the walls of mixing equipment. This normally leads to a lot of wastage of the product.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
To avoid all these negative effects, many companies invest in high efficiency systems that help in mixing powders in enclosed environment. An efficient system uses a transport and dispersing system (TDS) that inducts powders directly into the liquid without the formation of dust. Powders are transported directly from the bags they are supplied in directly into the liquid. This eliminates the use of knives and similar tools. It also eliminates the formation of lumps on the walls of the equipment.
TDS systems create a vacuum in the container where powders need to be poured. The vacuum sucks powders from bags directly into the container, without creation of dust. Bags are emptied completely too. These systems also make it possible to remove the exact amount of powder required from the bag. For instance, if only half a bag of the material is required, the TDS system is able to measure and suck the exact amount of material.
The remaining material is normally left in the bag where it can be used later. With this system, handling harmful substances is done more efficiently. Some of the harmful powders that need to be handled using TDS systems are diatomaceous, silica, black carbon, and pigments.
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